Micron MM50 Series Smart Programmable Digital Panel Meters
The MM50 Series is Micron's line of 1/8 DIN programmable 5-digit digital panel meters, 6-digit digital counters and timers, and 6-digit remote displays. Digit height is 14.2 mm (0.56"). MM50 Series plug-in option modules offer the end-user exceptional accuracy, high speed (up to 60 readings / second), scalability, plus programmable features allow the MM50 Meters to be configured for applications from simple monitoring to computer interface and control. Setup can be from the front panel or by using powerful Setup & Calibration Software, which can be downloaded at no charge from our Software Download Page.
Data logging software used with digital panel meters, counters and transmitters
Datalogging Software turns a PC connected to up to 31 Micron digital panel meters or digital counters into a powerful, low-cost datalogging system with virtual meter screen views plus arithmetic and totalizing capabilities.
Base Model Includes:
1/8 DIN Enclosure
Main Board with Green or Red Display
85-264 Volt AC Power Module
Signal Conditioner Module
Tech Note: For Detailed Information on the Option Modules click on the Tabs above.
View Summary Information on each module by Clicking on the icons below.
Micron MM50 Dual-Channel Pulse Input Totalizer
With Two Independently Scalable Input Channels & Presets
Features
Two independently scalable totals for Channels A & B
Inputs from NPN or PNP proximity switches, contact closures, digital logic, magnetic pickups down to 12 mV, or AC inputs up to 250 Vac
Up counting from zero to preset value using positive scale factor
Down counting from preset to zero using negative scale factor
Totals stored in non-volatile memory
Universal 85-264 Vac / 90-300 Vdc or 10-48 Vdc / 12-32 Vac power
Transducer excitation output (isolated)
Wide choice of options:
- 2 or 4 relays, mechanical or solid state (isolated)
- Analog output, 4-20 mA, 0-10V, or -10V to +10V (isolated)
- Serial data I/O: Ethernet, USB, RS485, RS232 (isolated)
- Custom curve linearization, rate from consecutive readings
The Micron dual-channel up or down totalizer is a basic operating mode of the Micron counter with the FR dual-channel signal conditioner board. Each channel (A or B) may be independently set up and scaled to count up from zero (or other value) to a preset limit, or to count down from a preset value to zero (or other limit). Countdown operation is set up by entering a negative scale factor.
The six-digit counter display is capable of displaying any value from -999,999 to 999,999 with a programmable decimal point. Scaling allows direct readout in engineering units, such as gallons or cubic feet based on counts from a turbine flowmeter, or the count of cans based on the count of six-packs. The displayed channel (A or B) is selected via a front panel pushbutton. The totals are stored in non-volatile memory so as to be retained in the absence of power.
The minimum recommended complementary option for the Micron totalizer is the dual setpoint controller output board, which is available with either 8A relays or AC/DC solid state relays.
An optional Extended counter version provides capabilities beyond those of the Standard counter:
Rate and total simultaneously. Channel A can display total while Channel B displays rate. The selection of A or B for display is via a front panel pushbutton. This mode is ideal for flow applications.
Up/down counting. Channel A can serve as an up/down counter, where the count direction is dynamically changed by applying a signal to Channel B. For instance, Channel A can count and scale pulses from a turbine flow meter, while Channel B inputs the direction of flow. This allows total volume to be tracked in case of reversible flow.
Totalizing with external inhibit. Totalizing by Channel A can be temporarily inhibited by applying a signal to Channel B. For instance, 60 Hz AC pulses can be counted by Channel A and be scaled to display elapsed hours. A signal can be applied to Channel B to start or stop pulse counting when a process is in operation.
Custom curve linearization. Exceptionally accurate custom curve linearization is achievable, for example to linearize the low end of turbine flow meters. For setup, up to 180 data points can be input into a spreadsheet or text file by the user. The computer then calculates spline fit segments, which are downloaded into the meter via RS232. The linearized rate can then be totalized by the Extended counter.
Arithmetic functions. The Extended counter makes arithmetic functions available, namely A+B, A-B, AxB, A/B and A/B-1. These solve many applications. For instance, A+B allows two input flows to be summed for total volume, while A-B allows outflow to be subtracted from inflow for net volume. A/B allows the mixing of ingredients in a specified ratio. By monitoring and alarming the A/B volume ratio, ingredient B can be added to A until the proper ratio is achieved.
The FR dual-channel signal conditioner accepts inputs from proximity switches with a PNP or NPN output, TTL or CMOS logic, magnetic pickups, contact closures, low-level outputs from turbine flow meters down to 12 mV, and high-level AC line inputs up to 250 Vac. Jumper selections provide optimum operation for different sensor types and noise conditions. A built-in isolated 5, 10, or 24 Vdc excitation supply can power proximity switches and other sensors, and eliminate the need for an external power supply.
Worldwide Sales & Applications Assistance
Optional plug-in boards for communications and control include Ethernet and other serial communication boards, dual or quad relay boards, and single or dual isolated analog output boards. Microns may be powered from 85-264 Vac or optionally from 12-32 Vac or 10-48 Vdc. The display is available with red or green LEDs. The 1/8 DIN case meets NEMA 4X (IP65) specifications from the front when panel mounted. Any setup functions and front panel keys can be locked out for simplified usage and security. All power and signal connections are via UL / VDE / CSA rated screw clamp plugs.
Specifications
Display
Readout
6 LED digits, 7-segment, 14.2 mm (.56"), red or green.
Color
Red or green LED
Display Range
-999999 to +999999, XXXXEX notation beyond 999999
Zero Adjust
-999999 to +999999
Span Adjust
0 to 999999
Indicators
Four LED lamps
Inputs
Types
AC, pulses from NPN, PNP transistors, contact closures, magnetic pickups.
Signal Ground
Common ground for channels A & B
Channel A Freq.
0 Hz to 1 MHz
Channel B Freq.
0 Hz to 250 kHz
Minimum Signal
Nine ranges from (-12 to +12 mV) to (+1.25 to +2.1V).
12-32 Vac or 10-48 Vdc power input board(left)
85-264 Vac or 90-300 Vdc power input (right)
Key Features
Lightweight, high-frequency switching power supply design.
85-264 Vac or 90-300 Vdc power version
12-32 Vac or 10-48 Vdc power version
Isolated 5, 10 or 24 Vdc transducer excitation output
UL Recognized on-board fuse
Three selectable isolated excitation outputs
Certified to EN 61010-1 (CE mark) and RoHS
ETL certified to UL 61010-1 and CSA C22.2#61010-1
Description
Micron's MM50 digital panel meters, digital counters and 6-digit remote display offer a choice of two high-frequency switching power supplies. These provide stable, isolated power for instrument operation plus excitation outputs at a substantially reduced weight and over a broader range of input voltages and power frequencies than conventional linear supplies.
High voltage AC or DC power. The standard Micron supply accepts power from 85-264 Vac, 47-63 Hz. This allows the same meter to operate worldwide without modification. The supply also accepts 90 to 300 Vdc (high voltage DC operation not ETL approved).
Low voltage AC or DC power. An optional low voltage supply operates from 10 to 48 Vdc or 12 to 30 Vac, 47-63 Hz. This supply allows the Micron to be powered from batteries or from 28 Vac, 400 Hz aircraft power (400 Hz operation not ETL approved).
Isolated Excitation Output
Each power supply provides three jumper-selectable, isolated excitation outputs: 5 Vdc at 100 mA, 10 Vdc at 120 mA, or 24 Vdc at 50 mA. These outputs can be used to power external sensors, transmitters and up to four 350 ohm load cells in parallel, thereby avoiding the need for an expensive external supply. When powering a load cell or potentiometer, a ratiometric operating mode can be selected, where the meter monitors the excitation supply and removes the effects of voltage variation.
In addition to the isolated excitation output, regulated 5 Vdc at up to 50 mA is brought out and can be used to power external logic.
Wiring of Excitation Output
4-Wire, 4-20mA Transmitter Wiring
2-Wire, 4-20mA Transmitter Wiring
With four-wire transmitters, two wires are used to apply 10 or 24 Vdc, and two separate wires are used to sense the transmitter's 4-20 mA output.
With two-wire transmitters, the same two wires are used to power the transmitter and carry the 4-20 mA output, which is made to flow across an internal 10 ohm resistor between pins 3 and 4.
Both power supplies and their connectors (standard) are designed to UL/IEC/CSA safety standards. The two supplies also do double-duty by providing two connector inputs (A & B) and a digital ground for signals such as meter hold, reset, tare, etc. These signals do not affect power supply operation.
OPERATING POWER
Module PS1
Module PS2
Frequency
Power Consumption
85-264 Vac or 90-300 Vdc
12-32 Vac or 10-48 Vdc
DC and 47-63 Hz
5.3 W max
PROTECTION
Module PS1
Module PS2
Module PS2 On-board fuse rated 0.5A, 277 Vac, UL Recognized
On-board fuse rated 2.5A at 250 Vac or 63 Vdc, UL Recognized
EXCITATION POWER SUPPLY
Selectable Outputs
5 Vdc ± 5%, 100 mA
10 Vdc ± 5%, 120 mA
24 Vdc ± 5%, 50 mA
Ripple
Isolation to Power Gound
Isolation to Meter Ground
50 mVp-p max
250V rms working, 2.3 kV rms per 1 min test
50 Vp
Micron MM50 Meter 16-Bit Analog Output Option Module
16-Bit Analog Option Board
Key Features
16-bit resolution (1 part in 65,536 or 0.0015% of full scale)
4-20 mA, 0-20 mA, 0-10V, or bipolar -10 to +10V analog output
Analog output linearized to reading
Analog output isolated to 250 Vac
±0.02% full scale accuracy
Scale and offset via meter front panel, RS232, RS485 or USB
Certified to EN 61010-1 (CE mark) and RoHS
Output derived from filtered or unfiltered signal input
12V compliance at 20 mA
CE Mark
RoHs Mark
ETL Mark
Made in the U.S.A.
Description
A 16-bit analog output option board can turn a Micron 1/8 DIN digital panel meter, counter, timer or remote display into a superb, isolated, linearized transmitter or signal conditioner with exceptional accuracy and high-speed response. The analog output for thermocouples, RTDs and custom curves is linearized to the displayed reading.
The analog output can be selected as 4-20 mA, 0-20 mA, unipolar 0-10V, or bipolar -10V to +10V with a 20V span and 0V at mid-range. If a voltage output is selected, output pins 1 and 2 may be reversed to provide reversed polarity.
A 16-bit D-to-A converter provides 0.0015% full-scale resolution and ±0.02% full-scale accuracy. The update rate for meters is a fast 60/sec for 60 Hz power or 50/sec at 50 Hz power. The analog output can track the unfiltered signal for fastest response, or a digitally filtered signal for best noise rejection.
Isolation from power and signal is provided by a separate power supply in the meter. This supply can drive 20 mA of current into loads up to 600 ohms for 12V compliance. Isolation to signal ground and power ground eliminates problems caused by ground loops.
Scaling of the analog output can be via the meter's front panel pushbuttons or a serial digital interface using Instrument Setup software. The displayed readings to produce the low and high analog outputs can be set to any value from -99999 to +99999 for DPMs or from -999999 to +999999 for counters and timers. Depending on your selected output range, simply set the meter reading for low analog output (4 mA, 0 mA, 0V or -10V) and for high analog output (20 mA or 10V).
The bipolar -10V to +10V analog output can provide a negative signal for a negative deviation from a setpoint, and a positive signal for a positive deviation. It can also be used for proportional control around a setpoint. For example, if proportional control is desired around 170°C with a ±10°C span, set the -10V output to 160°C and the +10V output to 180°C. The control signal will be 0V at 170°C.
Micron DIN rail transmitters come standard with a 4-20 mA, 0-20 mA, 0-10V, or bipolar -10 to +10V analog output with 16-bit resolution.
Specifications
Electrical
Power source
Provided by meter
Signal source
Filtered or unfiltered digitized signal
Output linearization
Linearized to reading
Output Levels (selectable)
4-20 mA, 0-20 mA, 0-10V, -10 to 10V
Compliance at 20 mA
12V ( 600 Ω max load )
Compliance at 10 V
2 mA ( 5 kΩ min load)
Isolation
250V rms working, 2.3 kV rms per 1 min test
Output resolution
16 bits (0.0015% of full scale)
Output nonlinearity
< 0.01% of full scale
Accuracy
< 0.02% of full scale
Output update rate, DPMs
50 or 60/sec (output may be digitally filtered)
Output update rate, counter rate meter
Gate time + 30 ms + 0-2 periods
Scaling
Zero output & full-scale output, DPMs
-99,999 to +99,999 counts
Zero output & full-scale output, counters
-999,999 to +999,999 counts
Minimum span
150 counts
J4 Pin Assignments
Unipolar Connections
Bipolar Connections
4-20 mA or 0-20 mA output 1
Reference or Return 1
0-10V output 2
-10V to +10V Output 2
Isolated ground 3
N/C 3
Output levels
4-20 mA, 0-20 mA, 0-10V, -10 to +10V (jumper selectable)
Current compliance
2 mA at 10V ( > 5 kΩ load)
Voltage compliance
12V at 20 mA (< 60Ω load)
Scaling
Zero and full scale adjustable from -99999 to +99999
Resolution
16 bits (0.0015% of full scale)
Isolation
250V rms working, 2.3 kV rms per 1 min test
Relay Outputs (optional)
Relay Module
Micron MM50 Meter Dual or Quad Relay Option Modules
Dual 8A Contact Relays
Quad 8A Contact Relays
Dual 120mA Solid State Relays
Quad 120mA Solid State Relays
CE Mark
RoHs Mark
ETL Mark
Made in the U.S.A.
Description
Standard Features
Fits all 1/8 DIN Micron DPMs, counters, timers & remote displays
Choice of four relay output boards :
- Two contact relays
- Two solid state relays
- Four contact relays
- Four solid state relays
Contact relays rated 8A at 250 Vac or 24 Vdc
Solid state relays rated 120 mA at 140 Vac or 180 Vdc
Outputs can be based on filtered or unfiltered signal input
Responds in one reading or after programmable delay
Selectable operating modes:
- Output above or below setpoint
- Latching or non-latching
- Band deviation or hysteresis around each setpoint
Setpoint setup via front panel pushbuttons or a PC
Security lockout of front panel setpoint controls
Certified to EN 61010-1 (CE mark) and RoHS
Electrocontact or Solid State Relays
Four optional plug-in setpoint controller boards are available to add control and alarm capability to 1/8 DIN Micron DPMs, counters, timers and remote displays:
Two contact relays
Two solid state relays
Four contact relays
Four solid state relays
The contact relays are rated for 8A at 250 Vac or 24 Vdc and are recommended for high currents. The dual contact relays are mutually isolated Form C relays and can be wired to be normally open (NO) or normally closed ($0) when not energized. The quad contact relays are normally open (NO) Form A relays and share a common isolated ground in pairs.
The solid state relays are rated for 120 mA at 250 Vac or 24 Vdc and are recommended for low currents and frequent switching. They are Form A relays, which are normally open (NO) when not energized. As for the contact relays, the dual solid state relays are mutually isolated, and the quad solid state relays share a common isolated ground in pairs.
Operating Modes
Operation above or below setpoint. Each relay may be individually programmed to be energized above or below a setpoint, or may be disabled.
Latching or non-latching. Each relay may be individually programmed to operate in a latching or non-latching mode. In the latching mode, when an alarm or shutdown condition is reached, the output remains in the alarm condition until it is reset by front panel pushbuttons, via the serial interface, or via the rear connector. In the non-latching mode, the output is automatically reset when the alarm condition no longer exists.
Band deviation mode. Each relay may be set to operate in a band deviation mode, where an alarm is generated whenever the reading is a specified number of counts above or below the setpoint. In particular, band deviation is ideal to flag an out-of-tolerance condition.
Hysteresis mode. Each relay may be set to operate in a hysteresis mode, where turn-on occurs at a specified amount above the setpoint and turn-off occurs at the same amount below the setpoint.
Filtered or unfiltered input. Relay action may be derived from either the filtered or unfiltered DPM input signals. Using the unfiltered signal improves response time, which is typically 17 ms for a DPM with the solid state relay board. Fast response time is one of the major strengths of Micron DPMs, which can digitize analog data as often as 60 times per second. Using the filtered input reduces the chance of alarm triggering due to noise.
Provisions for signal noise. A programmable time delay and reduction of relay chatter can be achieved in the DPM by selecting 1 to 128 readings in binary steps (17 ms to 2.1 s) prior to updating the output. Snubber circuitry is part of the contact relay board to prolong contact life. The relay response time of counters is controlled by a selectable gate time from 10 ms to 199.99 s.
Relay Setup
Setpoint values and operating modes can be entered via front panel pushbuttons or by computer via the serial interface. Security lockout modes of the front panel pushbuttons can be set to allow operators to view and change setpoint values, view but not changes setpoint values, or not view nor change setpoint values. The Micron Weight Meter and Batch Controller offer relay control modes beyond those of normal meter or counter operation.
Electrical Connections
Form C (SPDT) dual contact relays
Relays can be connected to be normally open (OC) or normally closed ($0). Relay grounds are mutually isolated.
Form A (SPST) quad contact relays
Relays are normally open (NO). Each pair of relays shares an isolated ground.
Form A (SPST) dual solid state relays
Relays are normally open (NO). Relay grounds are mutually isolated.
Form A (SPST) quad solid state relays
Relays are normally open (NO). Each pair of relays shares an isolated ground.
Setpoint Operating Modes
Normal, Non-Latched Operation In this mode, the relay closes when the reading rises above the setpoint and opens when the reading falls below the setpoint. Relay ON/OFF control action is independently programmable for each of the two relays and can be reversed through a setup command.
Latched Operation The relay stays actuated until reset externally. This mode can be used to shut down machinery or a process when an operating limit has been exceeded, or to maintain an alarm until acknowledged by an operator when the alarm condition has passed.
Mixed Latched and Non-Latched Operation One of the relays can operate in a non-latched mode, for instance to turn off a heater when an operating temperature setpoint is reached. The other relay can operate as a latching fail-safe backup and turn off the entire process when a second, higher setpoint is reached, indicating a malfunction.
Deviation Mode Operation A deviation limit (50 in this example) is set up around both sides of the setpoint. The relay closes (or opens) when the reading falls within the deviation band, and opens (or closes) when the reading falls outside of this band. This mode sets up a passband around the setpoint and is often used for component testing.
Wide Hysteresis Mode Operation In this example, a hysteresis limit of 600 is set below the setpoint. The relay closes when the reading reaches a lower limit (the setpoint less hysteresis) and opens when the reading reaches an upper limit (the setpoint). One application is automatic tank filling. A fill operation is automatically initiated when the tank level has reached a lower level and is terminated when the level has reached an upper level.
Narrow Hysteresis Mode Operation Hysteresis can be used to minimize the number of ON/OFF control cycles around a setpoint, thereby increasing the life of motors, relays, etc. A very narrow hysteresis band (such as 5 counts) can also be used to minimize relay chatter around a setpoint due to electrical noise on the signal, or due to signal feedback caused by load switching. The hysteresis limit should exceed the noise amplitude.
Specifications
Operation
Power
Provided by meter
Setup
Front panel pushbuttons or via PC using RS232, RS485 or USB
Input Filtering
Setpoint compared to either filtered or unfiltered signal.
Time Delay
Unfiltered, or programmable delay from 1 to 128 readings
Relay Operating Modes
1) Activate above or below setpoint
2) Latching or non-latching
3) Hysteresis or band deviation mode around each setpoint
4) Relays disabled
Enable/Lockout Modes
1) Display and change setpoint via front panel pushbuttons.
2) Display setpoints via alarm pushbutton, but do not allow changes.
3) Disable pushbutton action for setpoints.
Alarm Status Indication
Type
Two or four red LED indicators
Lamp Lit
When relay is energized
Contact Relay Versions
Form, Dual Relays
Form C, single-pole, double-throw (SPDT)
Form, Quad Relays
Form A, single-pole, single-throw (SPST), normally open (NO)
Current Rating
8A at 250 Vac or 24 Vdc
Safety Rating
250V rms working, 2.3 kV rms per 1 min test
Relay Grounds
Grounds of dual relays are mutually isolated
Grounds of quad relays are isolated in pairs
Operate Time
7 ms (typical) from end of conversion
Release Time
5 ms (typical) from end of conversion
Solid State Relay Versions
Form of Relays
Form A, single-pole, single-throw (SPST), normally open (NO)
Current Rating
120 mA at 140 Vac or 180 Vdc
ON series resistance
18 ohms typical, 25 ohms max
Isolation Type
Optical
Safety Rating
250V rms working, 2.3 kV rms per 1 min test
Operate & Release Time
1 ms (typical) from end of conversion
Environmental
Operating temperature
0°C to 60°C
Storage temperature.
-40°C to 85°C
Relative humidity
95% at 40°C, non-condensing
Relay types
2 Form C contact relays or 4 Form A contact relays (NO) 2 or 4 Form A, AC/DC solid state relays (NO)
Current ratings
8A at 250 Vac or 24 Vdc for contact relays 120 mA at 140 Vac or 180 Vdc for solid state relays
Output common
Isolated commons for dual relays or each pair of quad relays
Isolation
250V rms working, 2.3 kV rms per 1 min tes
Serial Communication I/O (optional)
Serial I/O Module
Micron MM50 Meter Serial Communication Option Modules
Serial Communication Option Boards
Key Features
Communication boards available for RS232, RS485, USB, Ethernet
Usable in all 1/8 DIN size Laureate DPMs, counters, timers & remote displays
All boards fully support Modbus and Laurel Custom ASCII protocols
User-selectable baud rates to 19,200
Converter boards connect a USB or Ethernet line to RS485 bus with up to 31 meters
Powered by instrument
Isolated from meter and power grounds
CE Mark
RoHs Mark
ETL Mark
Made in the U.S.A.
Description
A serial communication option board allows a Micron digital panel meter, counter or timer to be interfaced to a PC for programming via Micron Windows-based Instrument Setup Software, or to output readings to a remote PC, PLC or other device with a serial communication port. The transmitted data may include the latest reading, peak value, valley value, alarm status, and setup information. The data can then be displayed, processed and data logged. The data can also be received by a Micron 6-digit remote display, which will display the serial data and also process the serial data to control relay outputs and generate a scaled, isolated 4-20 mA, 0-10V or -10V to +10V analog output.
If the primary objective is to program a meter directly from a PC using Instrument Setup Software, an RS232 or USB interface board is recommended, depending on the available PC port. Once the meter has been programmed, the interface board can be removed if no longer needed.
If the objective is to connect a network of meters to a PC, our USB 2.0-to-RS485 converter board can be used. That board can be connected to a PC via a USB port, and also act as the server for up to 31 meters on an RS485 bus via an RJ11 connector. The remote meters must be equipped with Micron RS485 interface board. That board features dual RJ11 connectors for RS485 daisy-chaining using commercial 6-wire RJ11 data cables, with no need for a hub.
If the objective is to connect meters to an existing Modbus RS485 bus, either of two RS485 interface board can be selected. Our RS485 Modbus interface board uses RJ45 connectors as recommended by the Modbus standard, while our RS485 interface board uses RJ11 connectors, which are also used for Modbus. Both boards are fully compatible with the Modbus RTU and Modbus ASCII protocols, as are all other Micron serial interface boards. Both RS485 boards provide dual connectors (RJ485 or RJ11) for RS485 daisy-chaining using commercial 6-wire data cables with the appropriate connector (RJ485 or RJ11), with no need for a hub.
If the objective is to connect a meter to an Ethernet LAN, our Ethernet interface board allows a meter to be connected to an available router port using a standard Ethernet cable. Our Node Manager software makes node discovery and setup exceptionally simple.
If the objective is to connect a network of meters to an Ethernet LAN, our new Ethernet-to-RS485 converter board should be selected. That board can be connected to an Ethernet LAN utilizing a single Ethernet cable and also act as the server for up to 31 meters on an RS485 bus via an RJ11 connector. The remote meters must be equipped with Micron RS485 interface board. The Ethernet-to-RS485 converter board features dual RJ11 connectors for RS485 daisy-chaining using commercial 6-wire RJ11 data cables, with no need for a hub. Our new Node Manager software makes meter discovery and setup exceptionally simple.
Three serial protocols are user-selectable: Modbus RTU, Modbus ASCII, and Micron ASCII. For more information, please see our Modbus Protocol Serial Communications Manual and our Serial Communications Manual.
The Modbus protocol is an international standard and allows Microns to share the same RS485 data lines with non-Micron devices. It supports up to 247 digital addresses. Use of more than 31 Micron RS485 Modbus boards per line would require a repeater for impedance reasons.
The Micron ASCII protocol is recommended if the only devices on the RS485 data line are Micron meters. It supports up to 31 digital addresses.
Ethernet-to-RS485 converter board
Provides an RJ45 connector to an Ethernet LAN plus an RJ11 connector to an RS485 bus. Supports Ethernet communications with the host meter or counter plus an additional 30 meters or counters on the RS485 bus.
RS232 interface board
Single RJ11 connector for point-to-point data communications to a PC RS232 COM port. Compatible with 4- or 6-wire data cables.
RS485 interface boarddual RJ11 connectors
Dual RJ11 connectors allow daisy-chaining without a hub. Jumper selectable 2-wire (half duplex) or 4-wire (full duplex) connection. RJ11 connectors allow use of commercial 6-wire data cables.
RS485 interface board, dual RJ45 connectors
Dual RJ45 connectors for daisy-chaining without a hub. Jumper selectable 2-wire (half duplex) or 4-wire (full duplex) connection. RJ45 connectors conform to the Modbus standard (but RJ11 connectors are more popular).
USB 2.0 interface board
Single USB Type-B receptacle for USB 2.0 I/O. Allows plug-and-pay connection of meter to a PC with a USB port.
USB 2.0-to-RS485 converter board
Includes a USB Type-B receptacle for USB 2.0 I/O plus an RJ11 connector for RS485. Allows meter to communicate with a PC via USB while also serving as a USB-to-RS485 converter and server for up a 31-device RS485 network.
Up/down totalizing is provided by a mode of the Extended counter where pulses are either added or subtracted on Channel A based on a direction input on Channel B. The counter can also be programmed so that counting by Channel A is inhibited by an input on Channel B.
Combining Two Totals
A+B, A-B and A/B arithmetic functions are available with the Extended counter. A+B sums both totals, while A-B subtracts the outflow total from inflow total. The A/B ratio applied to total helps assure the proper mixing of components.
Controller setup and monitoring of the mixing operation are facilitated by optional serial communications. RS485 allows a single data line to handle multiple controllers.
Up or Down Counting with Preset
A single Micron dual-channel counter will handle two repetitive fill operations by counting from zero up to a preset, or down from a preset to zero. A dual set-point relay board is required.
Machine Rune Time and Utilization
An easy way to measure the run time of machines is to count AC line cycles and scale the total to hours. To display machine utilization or duty cycle in percent, use the Extended counter. Connect Channel A to switched AC and Channel B to the AC line, and have the counter display the A/B ratio with a 100 multiplier.
Total and Rate Simultaneously
The Extended version of the Micron dual channel counter can display scaled rate or total for the same channel at the push of a button, and alarm both the rate and total. The Extended version can also do curve linearization, thereby extending the working range and accuracy of flow transducers.
System-level Capabilities
The Micron dual channel totalizer can independently scale, display and alarm two totals, and the totals plus alarm data can be transmitted via RS232 or RS485. The displayed totals can also be transmitted as an isolated 4-20 mA or 0-10V analog output. The Extended version can further display and transmit arithmetic combinations of the two totals.
12-32 Vac or 10-48 Vdc power input board(left)
85-264 Vac or 90-300 Vdc power input (right)
Key Features
Lightweight, high-frequency switching power supply design.
85-264 Vac or 90-300 Vdc power version
12-32 Vac or 10-48 Vdc power version
Isolated 5, 10 or 24 Vdc transducer excitation output
UL Recognized on-board fuse
Three selectable isolated excitation outputs
Certified to EN 61010-1 (CE mark) and RoHS
ETL certified to UL 61010-1 and CSA C22.2#61010-1
Description
Micron's MM50 digital panel meters, digital counters and 6-digit remote display offer a choice of two high-frequency switching power supplies. These provide stable, isolated power for instrument operation plus excitation outputs at a substantially reduced weight and over a broader range of input voltages and power frequencies than conventional linear supplies.
High voltage AC or DC power. The standard Micron supply accepts power from 85-264 Vac, 47-63 Hz. This allows the same meter to operate worldwide without modification. The supply also accepts 90 to 300 Vdc (high voltage DC operation not ETL approved).
Low voltage AC or DC power. An optional low voltage supply operates from 10 to 48 Vdc or 12 to 30 Vac, 47-63 Hz. This supply allows the Micron to be powered from batteries or from 28 Vac, 400 Hz aircraft power (400 Hz operation not ETL approved).
Isolated Excitation Output
Each power supply provides three jumper-selectable, isolated excitation outputs: 5 Vdc at 100 mA, 10 Vdc at 120 mA, or 24 Vdc at 50 mA. These outputs can be used to power external sensors, transmitters and up to four 350 ohm load cells in parallel, thereby avoiding the need for an expensive external supply. When powering a load cell or potentiometer, a ratiometric operating mode can be selected, where the meter monitors the excitation supply and removes the effects of voltage variation.
In addition to the isolated excitation output, regulated 5 Vdc at up to 50 mA is brought out and can be used to power external logic.
Wiring of Excitation Output
4-Wire, 4-20mA Transmitter Wiring
2-Wire, 4-20mA Transmitter Wiring
With four-wire transmitters, two wires are used to apply 10 or 24 Vdc, and two separate wires are used to sense the transmitter's 4-20 mA output.
With two-wire transmitters, the same two wires are used to power the transmitter and carry the 4-20 mA output, which is made to flow across an internal 10 ohm resistor between pins 3 and 4.
Both power supplies and their connectors (standard) are designed to UL/IEC/CSA safety standards. The two supplies also do double-duty by providing two connector inputs (A & B) and a digital ground for signals such as meter hold, reset, tare, etc. These signals do not affect power supply operation.
OPERATING POWER
Module PS1
Module PS2
Frequency
Power Consumption
85-264 Vac or 90-300 Vdc
12-32 Vac or 10-48 Vdc
DC and 47-63 Hz
5.3 W max
PROTECTION
Module PS1
Module PS2
Module PS2 On-board fuse rated 0.5A, 277 Vac, UL Recognized
On-board fuse rated 2.5A at 250 Vac or 63 Vdc, UL Recognized
EXCITATION POWER SUPPLY
Selectable Outputs
5 Vdc ± 5%, 100 mA
10 Vdc ± 5%, 120 mA
24 Vdc ± 5%, 50 mA
Ripple
Isolation to Power Gound
Isolation to Meter Ground
50 mVp-p max
250V rms working, 2.3 kV rms per 1 min test
50 Vp
PIN ASSIGNMENT (POWER & DIGITAL CONTROLS)
Micron MM50 Meter Dual or Quad Relay Option Modules
Dual 8A Contact Relays
Quad 8A Contact Relays
Dual 120mA Solid State Relays
Quad 120mA Solid State Relays
CE Mark
RoHs Mark
ETL Mark
Made in the U.S.A.
Description
Standard Features
Fits all 1/8 DIN Micron DPMs, counters, timers & remote displays
Choice of four relay output boards :
- Two contact relays
- Two solid state relays
- Four contact relays
- Four solid state relays
Contact relays rated 8A at 250 Vac or 24 Vdc
Solid state relays rated 120 mA at 140 Vac or 180 Vdc
Outputs can be based on filtered or unfiltered signal input
Responds in one reading or after programmable delay
Selectable operating modes:
- Output above or below setpoint
- Latching or non-latching
- Band deviation or hysteresis around each setpoint
Setpoint setup via front panel pushbuttons or a PC
Security lockout of front panel setpoint controls
Certified to EN 61010-1 (CE mark) and RoHS
Electrocontact or Solid State Relays
Four optional plug-in setpoint controller boards are available to add control and alarm capability to 1/8 DIN Micron DPMs, counters, timers and remote displays:
Two contact relays
Two solid state relays
Four contact relays
Four solid state relays
The contact relays are rated for 8A at 250 Vac or 24 Vdc and are recommended for high currents. The dual contact relays are mutually isolated Form C relays and can be wired to be normally open (NO) or normally closed ($0) when not energized. The quad contact relays are normally open (NO) Form A relays and share a common isolated ground in pairs.
The solid state relays are rated for 120 mA at 250 Vac or 24 Vdc and are recommended for low currents and frequent switching. They are Form A relays, which are normally open (NO) when not energized. As for the contact relays, the dual solid state relays are mutually isolated, and the quad solid state relays share a common isolated ground in pairs.
Operating Modes
Operation above or below setpoint. Each relay may be individually programmed to be energized above or below a setpoint, or may be disabled.
Latching or non-latching. Each relay may be individually programmed to operate in a latching or non-latching mode. In the latching mode, when an alarm or shutdown condition is reached, the output remains in the alarm condition until it is reset by front panel pushbuttons, via the serial interface, or via the rear connector. In the non-latching mode, the output is automatically reset when the alarm condition no longer exists.
Band deviation mode. Each relay may be set to operate in a band deviation mode, where an alarm is generated whenever the reading is a specified number of counts above or below the setpoint. In particular, band deviation is ideal to flag an out-of-tolerance condition.
Hysteresis mode. Each relay may be set to operate in a hysteresis mode, where turn-on occurs at a specified amount above the setpoint and turn-off occurs at the same amount below the setpoint.
Filtered or unfiltered input. Relay action may be derived from either the filtered or unfiltered DPM input signals. Using the unfiltered signal improves response time, which is typically 17 ms for a DPM with the solid state relay board. Fast response time is one of the major strengths of Micron DPMs, which can digitize analog data as often as 60 times per second. Using the filtered input reduces the chance of alarm triggering due to noise.
Provisions for signal noise. A programmable time delay and reduction of relay chatter can be achieved in the DPM by selecting 1 to 128 readings in binary steps (17 ms to 2.1 s) prior to updating the output. Snubber circuitry is part of the contact relay board to prolong contact life. The relay response time of counters is controlled by a selectable gate time from 10 ms to 199.99 s.
Relay Setup
Setpoint values and operating modes can be entered via front panel pushbuttons or by computer via the serial interface. Security lockout modes of the front panel pushbuttons can be set to allow operators to view and change setpoint values, view but not changes setpoint values, or not view nor change setpoint values. The Micron Weight Meter and Batch Controller offer relay control modes beyond those of normal meter or counter operation.
Electrical Connections
Form C (SPDT) dual contact relays
Relays can be connected to be normally open (OC) or normally closed ($0). Relay grounds are mutually isolated.
Form A (SPST) quad contact relays
Relays are normally open (NO). Each pair of relays shares an isolated ground.
Form A (SPST) dual solid state relays
Relays are normally open (NO). Relay grounds are mutually isolated.
Form A (SPST) quad solid state relays
Relays are normally open (NO). Each pair of relays shares an isolated ground.
Setpoint Operating Modes
Normal, Non-Latched Operation In this mode, the relay closes when the reading rises above the setpoint and opens when the reading falls below the setpoint. Relay ON/OFF control action is independently programmable for each of the two relays and can be reversed through a setup command.
Latched Operation The relay stays actuated until reset externally. This mode can be used to shut down machinery or a process when an operating limit has been exceeded, or to maintain an alarm until acknowledged by an operator when the alarm condition has passed.
Mixed Latched and Non-Latched Operation One of the relays can operate in a non-latched mode, for instance to turn off a heater when an operating temperature setpoint is reached. The other relay can operate as a latching fail-safe backup and turn off the entire process when a second, higher setpoint is reached, indicating a malfunction.
Deviation Mode Operation A deviation limit (50 in this example) is set up around both sides of the setpoint. The relay closes (or opens) when the reading falls within the deviation band, and opens (or closes) when the reading falls outside of this band. This mode sets up a passband around the setpoint and is often used for component testing.
Wide Hysteresis Mode Operation In this example, a hysteresis limit of 600 is set below the setpoint. The relay closes when the reading reaches a lower limit (the setpoint less hysteresis) and opens when the reading reaches an upper limit (the setpoint). One application is automatic tank filling. A fill operation is automatically initiated when the tank level has reached a lower level and is terminated when the level has reached an upper level.
Narrow Hysteresis Mode Operation Hysteresis can be used to minimize the number of ON/OFF control cycles around a setpoint, thereby increasing the life of motors, relays, etc. A very narrow hysteresis band (such as 5 counts) can also be used to minimize relay chatter around a setpoint due to electrical noise on the signal, or due to signal feedback caused by load switching. The hysteresis limit should exceed the noise amplitude.
Specifications
Operation
Power
Provided by meter
Setup
Front panel pushbuttons or via PC using RS232, RS485 or USB
Input Filtering
Setpoint compared to either filtered or unfiltered signal.
Time Delay
Unfiltered, or programmable delay from 1 to 128 readings
Relay Operating Modes
1) Activate above or below setpoint
2) Latching or non-latching
3) Hysteresis or band deviation mode around each setpoint
4) Relays disabled
Enable/Lockout Modes
1) Display and change setpoint via front panel pushbuttons.
2) Display setpoints via alarm pushbutton, but do not allow changes.
3) Disable pushbutton action for setpoints.
Alarm Status Indication
Type
Two or four red LED indicators
Lamp Lit
When relay is energized
Contact Relay Versions
Form, Dual Relays
Form C, single-pole, double-throw (SPDT)
Form, Quad Relays
Form A, single-pole, single-throw (SPST), normally open (NO)
Current Rating
8A at 250 Vac or 24 Vdc
Safety Rating
250V rms working, 2.3 kV rms per 1 min test
Relay Grounds
Grounds of dual relays are mutually isolated
Grounds of quad relays are isolated in pairs
Operate Time
7 ms (typical) from end of conversion
Release Time
5 ms (typical) from end of conversion
Solid State Relay Versions
Form of Relays
Form A, single-pole, single-throw (SPST), normally open (NO)
Current Rating
120 mA at 140 Vac or 180 Vdc
ON series resistance
18 ohms typical, 25 ohms max
Isolation Type
Optical
Safety Rating
250V rms working, 2.3 kV rms per 1 min test
Operate & Release Time
1 ms (typical) from end of conversion
Environmental
Operating temperature
0°C to 60°C
Storage temperature.
-40°C to 85°C
Relative humidity
95% at 40°C, non-condensing
Micron MM50 Meter 16-Bit Analog Output Option Module
16-Bit Analog Option Board
Key Features
16-bit resolution (1 part in 65,536 or 0.0015% of full scale)
4-20 mA, 0-20 mA, 0-10V, or bipolar -10 to +10V analog output
Analog output linearized to reading
Analog output isolated to 250 Vac
±0.02% full scale accuracy
Scale and offset via meter front panel, RS232, RS485 or USB
Certified to EN 61010-1 (CE mark) and RoHS
Output derived from filtered or unfiltered signal input
12V compliance at 20 mA
CE Mark
RoHs Mark
ETL Mark
Made in the U.S.A.
Description
A 16-bit analog output option board can turn a Micron 1/8 DIN digital panel meter, counter, timer or remote display into a superb, isolated, linearized transmitter or signal conditioner with exceptional accuracy and high-speed response. The analog output for thermocouples, RTDs and custom curves is linearized to the displayed reading.
The analog output can be selected as 4-20 mA, 0-20 mA, unipolar 0-10V, or bipolar -10V to +10V with a 20V span and 0V at mid-range. If a voltage output is selected, output pins 1 and 2 may be reversed to provide reversed polarity.
A 16-bit D-to-A converter provides 0.0015% full-scale resolution and ±0.02% full-scale accuracy. The update rate for meters is a fast 60/sec for 60 Hz power or 50/sec at 50 Hz power. The analog output can track the unfiltered signal for fastest response, or a digitally filtered signal for best noise rejection.
Isolation from power and signal is provided by a separate power supply in the meter. This supply can drive 20 mA of current into loads up to 600 ohms for 12V compliance. Isolation to signal ground and power ground eliminates problems caused by ground loops.
Scaling of the analog output can be via the meter's front panel pushbuttons or a serial digital interface using Instrument Setup software. The displayed readings to produce the low and high analog outputs can be set to any value from -99999 to +99999 for DPMs or from -999999 to +999999 for counters and timers. Depending on your selected output range, simply set the meter reading for low analog output (4 mA, 0 mA, 0V or -10V) and for high analog output (20 mA or 10V).
The bipolar -10V to +10V analog output can provide a negative signal for a negative deviation from a setpoint, and a positive signal for a positive deviation. It can also be used for proportional control around a setpoint. For example, if proportional control is desired around 170°C with a ±10°C span, set the -10V output to 160°C and the +10V output to 180°C. The control signal will be 0V at 170°C.
Micron DIN rail transmitters come standard with a 4-20 mA, 0-20 mA, 0-10V, or bipolar -10 to +10V analog output with 16-bit resolution.
Specifications
Electrical
Power source
Provided by meter
Signal source
Filtered or unfiltered digitized signal
Output linearization
Linearized to reading
Output Levels (selectable)
4-20 mA, 0-20 mA, 0-10V, -10 to 10V
Compliance at 20 mA
12V ( 600 Ω max load )
Compliance at 10 V
2 mA ( 5 kΩ min load)
Isolation
250V rms working, 2.3 kV rms per 1 min test
Output resolution
16 bits (0.0015% of full scale)
Output nonlinearity
< 0.01% of full scale
Accuracy
< 0.02% of full scale
Output update rate, DPMs
50 or 60/sec (output may be digitally filtered)
Output update rate, counter rate meter
Gate time + 30 ms + 0-2 periods
Scaling
Zero output & full-scale output, DPMs
-99,999 to +99,999 counts
Zero output & full-scale output, counters
-999,999 to +999,999 counts
Minimum span
150 counts
J4 Pin Assignments
Unipolar Connections
Bipolar Connections
4-20 mA or 0-20 mA output 1
Reference or Return 1
0-10V output 2
-10V to +10V Output 2
Isolated ground 3
N/C 3
Micron MM50 Meter Serial Communication Option Modules
Serial Communication Option Boards
Key Features
Communication boards available for RS232, RS485, USB, Ethernet
Usable in all 1/8 DIN size Laureate DPMs, counters, timers & remote displays
All boards fully support Modbus and Laurel Custom ASCII protocols
User-selectable baud rates to 19,200
Converter boards connect a USB or Ethernet line to RS485 bus with up to 31 meters
Powered by instrument
Isolated from meter and power grounds
CE Mark
RoHs Mark
ETL Mark
Made in the U.S.A.
Description
A serial communication option board allows a Micron digital panel meter, counter or timer to be interfaced to a PC for programming via Micron Windows-based Instrument Setup Software, or to output readings to a remote PC, PLC or other device with a serial communication port. The transmitted data may include the latest reading, peak value, valley value, alarm status, and setup information. The data can then be displayed, processed and data logged. The data can also be received by a Micron 6-digit remote display, which will display the serial data and also process the serial data to control relay outputs and generate a scaled, isolated 4-20 mA, 0-10V or -10V to +10V analog output.
If the primary objective is to program a meter directly from a PC using Instrument Setup Software, an RS232 or USB interface board is recommended, depending on the available PC port. Once the meter has been programmed, the interface board can be removed if no longer needed.
If the objective is to connect a network of meters to a PC, our USB 2.0-to-RS485 converter board can be used. That board can be connected to a PC via a USB port, and also act as the server for up to 31 meters on an RS485 bus via an RJ11 connector. The remote meters must be equipped with Micron RS485 interface board. That board features dual RJ11 connectors for RS485 daisy-chaining using commercial 6-wire RJ11 data cables, with no need for a hub.
If the objective is to connect meters to an existing Modbus RS485 bus, either of two RS485 interface board can be selected. Our RS485 Modbus interface board uses RJ45 connectors as recommended by the Modbus standard, while our RS485 interface board uses RJ11 connectors, which are also used for Modbus. Both boards are fully compatible with the Modbus RTU and Modbus ASCII protocols, as are all other Micron serial interface boards. Both RS485 boards provide dual connectors (RJ485 or RJ11) for RS485 daisy-chaining using commercial 6-wire data cables with the appropriate connector (RJ485 or RJ11), with no need for a hub.
If the objective is to connect a meter to an Ethernet LAN, our Ethernet interface board allows a meter to be connected to an available router port using a standard Ethernet cable. Our Node Manager software makes node discovery and setup exceptionally simple.
If the objective is to connect a network of meters to an Ethernet LAN, our new Ethernet-to-RS485 converter board should be selected. That board can be connected to an Ethernet LAN utilizing a single Ethernet cable and also act as the server for up to 31 meters on an RS485 bus via an RJ11 connector. The remote meters must be equipped with Micron RS485 interface board. The Ethernet-to-RS485 converter board features dual RJ11 connectors for RS485 daisy-chaining using commercial 6-wire RJ11 data cables, with no need for a hub. Our new Node Manager software makes meter discovery and setup exceptionally simple.
Three serial protocols are user-selectable: Modbus RTU, Modbus ASCII, and Micron ASCII. For more information, please see our Modbus Protocol Serial Communications Manual and our Serial Communications Manual.
The Modbus protocol is an international standard and allows Microns to share the same RS485 data lines with non-Micron devices. It supports up to 247 digital addresses. Use of more than 31 Micron RS485 Modbus boards per line would require a repeater for impedance reasons.
The Micron ASCII protocol is recommended if the only devices on the RS485 data line are Micron meters. It supports up to 31 digital addresses.
Ethernet-to-RS485 converter board
Provides an RJ45 connector to an Ethernet LAN plus an RJ11 connector to an RS485 bus. Supports Ethernet communications with the host meter or counter plus an additional 30 meters or counters on the RS485 bus.
RS232 interface board
Single RJ11 connector for point-to-point data communications to a PC RS232 COM port. Compatible with 4- or 6-wire data cables.
RS485 interface boarddual RJ11 connectors
Dual RJ11 connectors allow daisy-chaining without a hub. Jumper selectable 2-wire (half duplex) or 4-wire (full duplex) connection. RJ11 connectors allow use of commercial 6-wire data cables.
RS485 interface board, dual RJ45 connectors
Dual RJ45 connectors for daisy-chaining without a hub. Jumper selectable 2-wire (half duplex) or 4-wire (full duplex) connection. RJ45 connectors conform to the Modbus standard (but RJ11 connectors are more popular).
USB 2.0 interface board
Single USB Type-B receptacle for USB 2.0 I/O. Allows plug-and-pay connection of meter to a PC with a USB port.
USB 2.0-to-RS485 converter board
Includes a USB Type-B receptacle for USB 2.0 I/O plus an RJ11 connector for RS485. Allows meter to communicate with a PC via USB while also serving as a USB-to-RS485 converter and server for up a 31-device RS485 network.
Micron MM50 Series Signal Conditioner Modules
Four signal conditioner boards are selectable for DPMs:
DC (volts, amps, mV, mA, process, potentiometric ratio).
AC True RMS (AC volts, mV, amps, mA).
Thermocouple (Types J, K, T, E, N, R, S)
RTD (Pt 100, Ni 120, Cu 10) and Ohms (2 Ω to 2 MΩ ranges)
Maximum panel thickness: 4.5 mm (0.18")
Weight of base meter: 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display) Weight of option boards: 30 g (1.0 oz) typical per board (analog output, relay output, communications) Dimensioned CAD assembly drawings in EPRT, STEP, x_t. dwg, pdf file formats: mm50-meter-case.zip (zipping prevents browser from opening CAD files as text files).
Micron MM50 Digital Panel Meter
Dual Channel Pulse Input Totalizer